CNC Machining Cost Reduction & Kaizen
4 proposals
CASE #26
CNC & Precision MachiningScrap Rate
Giảm phế phẩm từ 50% xuống gần bằng 0 trên máy phay đứng: dùng đầu dò đo ngay trên máy để tự kiểm gá đặt, tự bù offset và phát hiện dao gãy→
Current Cost
$3,166 / mo
Potential Cost
$12 / mo
Potential Saving
$3,155 / mo100%
Payback
2.93 months
Annual Saving
$37,856
Total investment (purchase + effort)
$9,246
% of plan to break even
24%
CASE #23
CNC & Precision MachiningConsumable costEasy
How to Stop Grooving Tool Chipping and Surface Scoring by Choosing a Deeper-Rated Insert for Better Chip Clearance saving $1,204→
Current Cost
$548 / mo
Potential Cost
$448 / mo
Potential Saving
$100 / mo18%
Payback
6.15 months
Annual Saving
$1,204
Total investment (purchase + effort)
$617
% of plan to break even
51%
CASE #22
CNC & Precision MachiningCycle TimeEasy
How to Cut Machine Downtime, Inspection Cost and Scrap by Switching from a Power Chuck to a Collet Chuck - saving $1,228/year→
Current Cost
$764 / mo
Potential Cost
$662 / mo
Potential Saving
$102 / mo13%
Payback
2.08 months
Annual Saving
$1,228
Total investment (purchase + effort)
$212
% of plan to break even
17%
CASE #19
CNC & Precision MachiningConsumable costEasy
How to Achieve CNC Tooling Cost Reduction: Splitting a Combined Drill Bit to Save $74,953 a Year→
Current Cost
$6,446 / mo
Potential Cost
$200 / mo
Potential Saving
$6,246 / mo97%
Payback
~2 days
Annual Saving
$74,953
Total investment (purchase + effort)
$298
% of plan to break even
0%