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Rework Cost Calculator

A part you can save still ships, so it is NOT grossed up like scrap - only the repair effort is added. Type your repair rate and cost per repair into the current-state table, then the improved figures into the optimized one; the saving percentage falls out on its own. Nothing is saved unless you want it to be.

Rework Cost per Part: How to Calculate It, and Why It Is Not ScrapOpen all ten categories

You are looking at a sample — these are NOT your numbers. The improvement shown: better nesting lifts material yield from 0.88 to 0.95.

Current State

Labor — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 2,600

Labor — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 1,300

Machine — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 4,600

Machine — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 2,300

Material — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 13,000

Material — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 6,500

Scrap — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 2,653

Scrap — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 1,313

Consumable — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 1,300

Consumable — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 650

Outsourced processing — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 13,000

Outsourced processing — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 6,500

Rework — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 2,600

Rework — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 1,300

Packaging — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 13,000

Packaging — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 6,500

Logistics — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 13,000

Logistics — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

This row: 5,000

Factory overhead — Before

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 2,600

Factory overhead — After

Taken from the shared Output at Calculation Settings. If this row needs a different number, edit it right here — other rows are unaffected.

Less common fields (multi-cavity moulds, rented machines, sewing lines, scrap recovery…)
This row: 2,600

Calculation settings

SAVINGS
$34,39050%
See breakdown
Rework Cost Calculator | costdown.org