Turning Cost Reduction & Kaizen
3 proposals
CASE #17
CNC & Precision MachiningCycle TimeMedium
How to Achieve CNC Turning Cost Reduction: A Fourth Tool Cuts Machine Time, Saving $14,415 a Year→
Current Cost
$2,886 / mo
Potential Cost
$1,685 / mo
Potential Saving
$1,201 / mo42%
Payback
~8 days
Annual Saving
$14,415
Total investment (purchase + effort)
$311
% of plan to break even
2%
CASE #14
CNC & Precision MachiningScrap RateHard
How to Achieve CNC Turning Cost Reduction: Eliminating Tool-Change Scrap with a FANUC Custom Macro B, Saving $30,021 a Year→
Current Cost
$3,002 / mo
Potential Cost
$500 / mo
Potential Saving
$2,502 / mo83%
Payback
~2 days
Annual Saving
$30,021
Total investment (purchase + effort)
$136
% of plan to break even
0%
CASE #5
CNC & Precision MachiningScrap RateMedium
How to Achieve CNC Turning Cost Reduction: A 3-Point Collet Contact Design Cuts Lathe Length Defects by 66.6%, Saving $45,070 a Year→
Current Cost
$6,143 / mo
Potential Cost
$2,387 / mo
Potential Saving
$3,756 / mo61%
Payback
~1 days
Annual Saving
$45,070
Total investment (purchase + effort)
$136
% of plan to break even
0%